Molded Infrared optics refers to optical components that are manufactured using a molding process, where a material is poured or injected into a mold and then shaped and cured to form the desired optical element.
This process allows for the rapid and cost-effective production of precision optical components with complex shapes and tight tolerances. Here are some key aspects and applications of molded Infrared optics:
- Cost-Effective Manufacturing: Molded Infrared optics offer a cost-effective alternative to traditional methods of optical component fabrication, such as grinding, polishing, and diamond turning. The molding process allows for mass production of optical components at lower costs, making them suitable for high-volume applications.
- Complex Shapes and Geometries: The molding process enables the production of optical components with complex shapes and geometries that may be difficult or impractical to achieve using conventional manufacturing techniques. This versatility allows for the design and production of custom optics tailored to specific applications.
- High Precision and Reproducibility: Despite being mass-produced, molded Infrared optics can achieve high levels of precision and reproducibility. Advanced molding techniques, coupled with quality control measures, ensure that molded optics meet stringent performance requirements and specifications.
- Broad Range of Materials: Molded optics can be made from a wide range of materials, including optical polymers, glasses, and crystalline materials. This versatility allows for the selection of materials tailored to the desired optical properties, such as refractive index, dispersion, and transmission characteristics.
- Applications Across Industries: Molded Infrared optics find applications across various industries, including telecommunications, automotive, aerospace, medical devices, consumer electronics, and scientific instrumentation. They are used in optical systems such as cameras, projectors, sensors, laser systems, and imaging devices.
- Customization and Rapid Prototyping: The flexibility of the molding process enables rapid prototyping and customization of optical components to meet specific design requirements. This agility is particularly beneficial for research and development projects, where quick iterations and design changes are necessary.
Overall, molded Infrared optics offer a versatile and cost-effective solution for the production of precision optical components with complex shapes and tight tolerances. Their wide range of applications and materials make them indispensable in various industries where optical performance is critical.
General Specification
Molded Infrared Optics by Chalcogenide | ||||
|
Specification |
Outer Diameter | |||
|
φ1.0～7mm |
φ8.0～20mm |
φ20～40mm |
φ40～60mm | |
|
Surface |
0.2μm |
0.3μm |
0.5μm |
＜1μm |
|
RMS |
＜20μm |
＜50μm |
＜100μm |
＜100μm |
|
Eccentricity |
≤3μm |
≤5μm |
≤5μm |
≤8μm |
|
Center Thickness Tolerance |
±0.005mm |
±0.01mm |
±0.015mm |
±0.02mm |
|
OD Tolerance |
±0.01mm |
±0.015mm |
±0.02mm |
±0.03mm |
|
Appearance rating |
40/20 |
40/20 |
60/40 |
≤100/60 |
|
Flatness |
＜15′ |
＜30′ |
＜45′ |
＜60′ |
|
Material |
IR Chalcogenide Glass | |||
|
Application |
IR Imaging, IR communications,security and monitoring, IR temperature measurement and etc. | |||
Shapeoptics proudly manufactures high-quality Molded Infrared Optics, utilizing state-of-the-art equipment and precision techniques. For further details or bespoke customization inquiries, please don’t hesitate to reach out to us
